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Space Shuttle TYDIRIUM

The model is not simple to build, so it is advisable to read the instructions carefully before beginning construction. The part numbers do not reflect the building sequence.

Parts marked * should be glued onto 0.5mm cardboard
Parts marked ** should be glued onto 1mm cadboard
Parts marked *** should be glued onto 1.5mm cadboard
Parts marked **** should be glued onto 2mm cadboard
Parts marked + should be glued onto cardstock

Begin construction by assembling the frames of the lower part of the fuselage. The frames consist of parts W1 to W7, as indicated in fig. 1 and on the frames themselves. They can be additionally strengthened with cardstock L-beams. Glue part 2 onto frame W3, and parts 1 onto frames W7a through d. The next step is to make the landing gear wells with movable covers. Prepare them as shown on fig. 3 and fig. 4 (keeping in mind that they should be symmetrical). Start by gluing in stiffeners 4d, 4e and 4f onto part 4. Next put on the sides of the well, made of part 4a glued onto part 4b, attaching the hinge axle guides 4h and 4g to them. The hinges are made of parts 5, 5a, 5b and 5c, which after assembly should be slipped though the openings in parts 4a and put together using axles made according to template S1. 
You now need to decide whether you want to make the engines in simplified or fully detailed form. If opting for the simplified version, which simulates functioning engines, glue part 3x onto part 3. The detailed version consists of parts 8, 8a, 8b and 8c as shown in fig. 5.
Next, begin covering the fuselage. Glue parts 3a and 3b, the landing gear wells and engines, onto an appropriately formed part 3. Now attach the assembled part 3 to the fuselage frames, except for the part with the engines, which should not be attached at this stage. 
Elements 9, 9a and 9b form the wing hinges, as shown in fig. 6. Slip them into the gaps in the skin and secure them with axles made of parts 9c (front) and 9d (rear), slipped through openings in the frames and wing hinges. 
Now you can attach the fragment of part 3 that has the engines on it. Glue strips 3c and 3d to the rear part of the skin and frame W6. Attach appropriately formed skin elements 14, 14a and 14b to these (part 14b is optional and is only meant to cover up a gap that could appear after gluing the skin parts on). Now glue parts 6, 10, 11 and 12 on the indicated points on the fuselage. Glue the tanks (parts 13-13c) and guns (parts 15-18a) referring to fig. 5 and fig. 8, and attach them to the appropriate spots on the fuselage skin. 
Now you can make the landing gear well covers. Assemble them from parts 19 and 19a. After shaping this assembly, attach stiffener 19b. Glue these parts together according to fig. 4. 

The next step is to assemble the upper part of the fuselage. Begin by making the frames from parts W8 through W14 according to fig. 9. Glue part 21 to frame W9 and part 22 to frame W12. Now cover the frames with part 23, backing the blank side of this part with pieces 23a and 23b. Using fig. 16, assemble the roll-up blinds out of parts 24, 24a and 24b, gluing them onto part 23 where indicated. Parts 26 to 26d form the body of the stern gun, keeping in mind that the whole assembly should rotate freely on pin 26d. Glue the gun assembly into the opening in frame W12. Make the gun shield from parts 27 to 29 and attach it to part 22 (after assembling the gun shield halves cut out the hatched area on part 28). Make the gun barrels out of parts 30 rolled tightly on wires cut according to template S4. The assembly of the gun is shown on fig. 13 and fig. 15. Now glue the upper section of the fuselage onto the lower part, using as guides the marks on part 3. Make the air intakes out of parts 25 to 25f in accordance with fig. 12 and glue them to the fuselage where indicated. Glue parts 20, 20a and 31 through 31c to part 22 as shown on fig. 13. 

Assemble the framework of the tunnel joining the cabin with the fuselage out of frames W21 through W26 according to fig. 17. After forming part 38, glue on stiffeners 40 and 40a, seats made out of parts 42 and 42a, the barrier made out of parts 39a and 39a, and the raised floor section, part 41. This step is illustrated on fig. 19. Now you can finish assembling part 38 and insert it into the framework, which you can cover with parts 43 and 43a. Glue parts 44, 44a and 44b to the bottom. Finish assembling the tunnel by putting on the rear bulkhead made out of parts 45 and 45b. 

The exit ramp is made up of parts 46 through 49a. Parts 48 form the hinges, and parts 49 and 49a the extensible part of the ramp. The assembly of the ramp is shown on fig. 20. Set the assembled ramp aside until the cabin is finished. 

Begin building the cabin by putting together its framework, using frames W27 through W35 as shown on fig. 23. Glue part 50 to frame W30, and part 53 – followed by parts 51 and 51a – to frame W27. The floor of the cabin is made of parts 52 and 52c attached to frames W32 and W35. Assemble the base of the control panel from parts 54 through 54c as shown on fig. 25, remembering to back parts 54 and 54a with cardstock up to where indicated by arrows. Glue the assembly to frame W29, and then attach parts 55 and 56. Make the side panels from parts 57 and 58 and glue them to the floor of the cabin, similarly to the seats made out of parts 59 and 60 according to fig. 26. Glue part 61, the cabin’s overhead, to bulkhead 51. The whole assembly is shown on fig. 24. 

Assemble the shell of the cabin from part 62, gluing part 62 backed with clear foil or film to its unprinted side. Glue part 63 in front and parts 66 on the sides. Glue this assembly onto the frame of the cabin. After attaching the skin, cut away the hatched part of frame W27 and put on parts 69 and 69a. Glue part 70 to the unprinted side of the exposed portion of part 62, at the same time shaping the whole assembly. Glue part 64 to the bottoms of the frames, followed by appropriately shaped parts 65 and 65a. Now insert the grating made out of parts 67 and 67a into the nose section of the cabin, and attach parts 68 to part 64. The process of covering the cabin is shown on fig. 27 and fig. 28. 
Now glue the assembled cabin to the tunnel prepared earlier. Insert the whole assembly into the opening in the fuselage and finish it off with parts 32 and 35. Next, put on the ramp, using axle S5. 

Parts 71 through 76 form the skin of the underside of the fuselage, as shown on fig. 5. However, do not glue parts 74 and 75 to part 71 at this stage. The resulting openings will be needed to insert ballast, if needed to balance the model. 

The next step is to put together the base of the central fin. Begin by assembling frames W15 through W20, covering them with part 36, filling in with parts 37 through 37b. Glue the assembly to the fuselage in indicated places, using fig. 14 for reference.  

Begin assembling the central fin with one of its halves. Parts 82 through 96 form the left part of the fin and parts 103 through 117 the right. Glue edge parts 97 through 100 to one of the halves, along with supports 102 and 102a and guides 101, as illustrated in fig. 21 and 22. Glue both halves together, completing the assembly with parts 118 and 119, then slipping on frames W15 and W16. Next, make stiffeners out of parts 120 and 120a, gluing them to the fin and the fuselage in indicated places. 

The wings are next. Since both wings are identical, the following assembly sequence applies to both of them. 
Begin by assembling the outboard half of the wing from parts 140 through 146 (see fig. 30). Now glue on edge parts 134 through 137 and stiffeners 138 through 139 (see fig. 29). Now glue on the inboard half of the wing, made up of parts 121 through 133 (see fig. 31). Glue on parts 147 and 147a to the places indicated on the wing. 

Parts 148 through 150, together with parts S6, form the rotating wing guns, as shown in fig. 32. After assembling the other wing, insert both wings onto the wing hinges. 

The final stage is to make the landing gear. Parts P1 through P6 form the frame of the landing gear, which is then covered with parts 77 through 81a. The assembly method is illustrated in fig. 33 and 34. Now insert the pads into the landing gear wells. 

If the model requires balancing, use the remaining openings in the underside of the fuselage to glue in scrap pieces of thick cardboard or similar material. After the model is balanced, you can attach the remaining parts of the skin.

If desired, you can seal the model with clear lacquer.